System Uptime
97.4%
โฒ 1.2% vs last week
Active Alerts
5
โฒ 2 new today
Energy Usage
2.4MW
โฒ 0.3MW above baseline
OEE Efficiency
84.1%
โฒ 3.5% improvement
๐ REAL-TIME BOILER METRICS โ LIVE FEED
Pressure
Temperature
Load
๐ฉ ASSET HEALTH GRID
| Asset | Status | Health |
|---|---|---|
| ๐ญ Boiler 1 | Healthy | |
| โ๏ธ Boiler 2 | Healthy | |
| ๐ Conveyor A | Warning | |
| โก Turbine X | Critical | |
| ๐ง Pump Station | Healthy |
๐จ ACTIVE ALERTS PANEL
Turbine X โ Critical Vibration Detected
10:45
Conveyor A โ Belt Misalignment Warning
09:30
Boiler 1 โ Temperature Anomaly
08:15
Pump Station โ Low Flow Rate
07:50
Assets
๐ญ Boiler 1
BOIL-001 ยท โ Online
โ๏ธ Boiler 2
BOIL-002 ยท โ Online
๐ Conveyor A
CONV-001 ยท โ Warning
โก Turbine X
TURB-X01 ยท โ Critical
๐ง Pump Station
PUMP-02 ยท โ Online
๐ Compressor C
COMP-003 ยท โ Online
Boiler 1 โ Live Details
450
ยฐC
Temperature
120
bar
Pressure
Normal
Vibration
Temperature
Pressure
Vibration
๐ HISTORICAL TREND โ LAST 24 HOURS
โ
DIAGNOSTICS
๐ข All sensors nominal
๐ข Communication OK
๐ก Scheduled maintenance in 5 days
๐ข Firmware up to date
๐ LAST MAINTENANCE
๐
Last service: Mar 28, 2026
๐ท Tech: R. Sharma
๐ง Action: Valve inspection
โฑ๏ธ Next due: Apr 20, 2026
โ ๏ธ HIGH RISK ASSETS
โก Turbine X
82% Risk
RUL: ~5 days ยท Inspect bearing assembly
โฑ๏ธ REMAINING USEFUL LIFE
| Asset | Risk | RUL | Action |
|---|---|---|---|
| โก Turbine X | 82% | 5 days | Inspect valve |
| ๐ Conveyor A | 65% | 12 days | Belt alignment |
| ๐ญ Boiler 1 | 41% | 28 days | Routine check |
| ๐ง Pump Station | 18% | 60 days | Monitor |
๐ค AI Root Cause Insights โ Turbine X
โกBearing wear pattern detected via vibration signature analysis
๐ก๏ธTemperature exceedance recorded 4ร in last 72 hours
๐Efficiency dropped 18% below baseline over 2 weeks
๐งRecommended: Replace bearing assembly within 5 days to prevent failure
๐Spare part TB-BRG-04 in stock (qty: 3)
๐ FAILURE RISK TREND โ 30 DAYS
๐๏ธ MAINTENANCE SCHEDULE FORECAST
| Asset | Type | Scheduled | Priority | Estimated Duration | Assigned To |
|---|---|---|---|---|---|
| โก Turbine X | Emergency | Apr 16, 2026 | Critical | 4 hours | R. Sharma |
| ๐ Conveyor A | Preventive | Apr 22, 2026 | High | 2 hours | M. Patel |
| ๐ญ Boiler 1 | Routine | Apr 30, 2026 | Normal | 6 hours | TBD |
All (5)
๐ด Critical (2)
๐ก Warning (3)
Open
In Progress
Resolved
Boilers
Conveyor
Turbines
Alert Feed
Alert Detail
โก Turbine X โ Critical Vibration
๐Bearing wear causing excessive oscillation. Risk of catastrophic failure.
๐Vibration reading: 18.4 mm/s (limit: 4.5 mm/s)
โฑ๏ธAlert active for 1h 45min
๐งReplace bearing assembly immediately.
Assign Ticket
View Graph
Escalate
๐ ALERT FREQUENCY โ THIS WEEK
2.4
MW
Current Consumption
2.1
MW
Baseline Target
+14%
Over Consumption
โน1.2L
/day
Est. Energy Cost
41.2
tons COโ
Monthly Emissions
83%
Energy Efficiency Score
โก CONSUMPTION TREND โ 7 DAYS
๐ญ CONSUMPTION BY ASSET
๐ค AI Energy Optimization Recommendations
๐กShift Boiler 2 to off-peak schedule (22:00โ06:00) to save ~โน18,000/month
โ๏ธTurbine X running at 40% efficiency โ repair or reduce load to reclaim 0.3 MW
๐ก๏ธOptimize heat recovery in Boiler 1 exhaust โ estimated 8% efficiency gain
๐Conveyor A motor drawing 12% excess due to misalignment โ correct and save 45 kWh/day
Spare Parts Inventory
AI Demand Forecast โ Next 30 Days
๐ PREDICTED CONSUMPTION
๐ค Smart Reorder Recommendations
๐TB-BRG-04 โ Order 10 units by Apr 18 (Turbine X repair imminent)
๐CV-BLT-10 โ Order 5 units immediately (stock critically low)
๐ฆBL-VLV-02 โ Schedule order by Apr 28 to maintain buffer stock
Available Reports
Monthly OEE Performance Report โ March 2026
โฌ๏ธ Download
Incident & Anomaly Summary โ Q1 2026
โฌ๏ธ Download
Energy Audit Report โ March 2026
โฌ๏ธ Download
Predictive Maintenance Forecast โ April 2026
โฌ๏ธ Download
Compliance Audit โ ISO 55001 Asset Management
โฌ๏ธ Download
Spare Parts Consumption Report โ March 2026
โฌ๏ธ Download
Compliance Status
โ
COMPLIANCE OVERVIEW
| Standard | Status | Next Audit |
|---|---|---|
| ISO 55001 | Compliant | Sep 2026 |
| OSHA Safety | Compliant | Jun 2026 |
| ISO 14001 Env | Review | May 2026 |
| Energy Act 2003 | Compliant | Dec 2026 |
๐
SCHEDULED REPORTS
Weekly KPI Summary
Every Monday
Monthly OEE Report
1st of month
Quarterly Compliance
End of Quarter
๐ Show Graph
๐ Generate Report
๐ซ Create Ticket
๐จ List Alerts
๐ฆ Check Inventory
Copilot Capabilities
๐ค What I Can Do
๐Real-time asset health queries and live sensor readings
โ ๏ธAnomaly detection and root cause analysis on demand
๐งMaintenance scheduling and work order creation
โกEnergy optimization recommendations
๐Automated report generation (PDF/Excel)
๐ฆSpare parts forecast and procurement alerts
๐ COPILOT USAGE โ THIS WEEK
System Configuration
Dark Mode
Control room optimized dark theme
Real-time Alert Notifications
Push alerts for critical events
Email Alerts
Daily digest and critical alerts via email
SMS Alerts
SMS for critical failures only
Data & Integration
Auto Data Sync
Sync sensor data every 5 seconds
Cloud Backup
Automated daily backup to cloud
AI Copilot Access
Enable AI analysis and recommendations
Alert Thresholds
Temperature Warning Threshold
Current: 450ยฐC
Edit
Pressure Critical Limit
Current: 140 bar
Edit
Vibration Alert Level
Current: 4.5 mm/s
Edit
Energy Baseline (MW)
Current: 2.1 MW
Edit
Platform Users
AK
Arjun Kumar
Plant Engineer ยท Admin
RS
Rohit Sharma
Maintenance Tech ยท Operator
MP
Meera Patel
Safety Officer ยท Viewer
VN
Vijay Nair
Plant Manager ยท Admin
SK
Suresh Kumar
Control Room Op ยท Operator
Role Permissions